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Sonata 3 (1993-1998) Sonata 4 (2001-2012, petrol)
  • Main
  • Sonata
  • Y3 (1993-1998)
  • Chassis
  • Brake system
  • Disc brake caliper

Disc brake caliper (Hyundai Sonata Y3)

0
Contents: Disassembly ⇓ Assembly ⇓

Disassembly



1. Loosen the bracket mounting bolts and remove the bracket assembly.

2. Loosen the bolt and remove the shoe together with the brake lining.

3. Remove the piston cuff.

4. Remove the piston assembly using a special tool by unscrewing the piston from the caliper housing.

5. Use your finger to remove the piston seal.

Warning: To prevent damage to the inside of the cylinder, do not use sharp tools.


Assembly



1. Check the cylinder walls and piston for damage or corrosion.

2. Check the piston seals, cuff and shock absorbers for damage.

3. Apply the recommended lubricant to the following parts:

PartsRecommended lubricant
Piston sealBrake fluid (D0T-3)
The inside of the cylinderBrake fluid (D0T-3)
Piston cuffBrake fluid (D0T-3)
Outer surface of the pistonBrake fluid (D0T-3)
Guide Rod DampersLubricant for rubber products

Disc brake caliper
Disc brake caliper

Disc brake caliper


4. Push the piston into the bracket using a special tool (09580-34000).

5. Install the piston so that the mark is facing upward.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Sonata 3: Brake system
Next

Brake linings
Rear disc brake
Rear Drum Brake — Removal, Checking and Installation
Brake caliper assembly — removal, disassembly, inspection, assembly and installation
Front Disc Brake — Removal, Checking and Installation
Parking brake
Anti-lock braking system — general information
Anti-lock braking system — tightening torques for connections
Components of the anti-lock braking system
Anti-lock braking system — ABS modulator and relay
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Sonata 4 (2001-2012, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • 2.0 and 2.4 liter engines
  • 2.7 liter engines
  • Engine overhaul
  • Cooling system
  • Intake and exhaust systems
  • Lubrication system
  • MFI fuel injection system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Heater and air conditioner
  • Security systems
  • Electrical equipment
  • Troubleshooting
  • Electrical circuits
Sonata 3 (1993-1998) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair I4 DOHC
  • Engine repair I4 SOHC
  • Engine repair V6 SOHC
  • Cooling system
  • Intake and exhaust system
  • Exhaust gas treatment
  • Fuel system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic transmission KM-175
  • Automatic transmission F4A33
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
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