Vehicles with 1.1 and 1.3 liter engines
Elements of the exhaust system located in the engine compartment of the engine with a working volume of 1.3 liters: 1 - exhaust manifold gasket; 2 - exhaust manifold; 3 – a heat-shielding casing of a final collector
Elements of the exhaust system located in the engine compartment of the engine with a working volume of 1.1 liters: 1 - exhaust manifold gasket; 2 - exhaust manifold; 3 – a heat-shielding casing of an exhaust manifold; 4 - oxygen concentration sensor
Checking the technical condition
An exhaust manifold
Check the exhaust manifold for damage or cracks.
exhaust manifold gasket
Check the exhaust manifold gasket for flaking or damage.
Downpipe and mufflers of the exhaust system: 1 - laying of the downpipe mufflers; 2 – a pillow of a suspension bracket of a reception pipe of mufflers; 3 – additional muffler; 4 - main muffler
Warning! Removal and check of details of system of release carry out only on cold system.
Withdrawal
Flange of fastening of the main muffler to the additional muffler
Disconnect the main silencer from the additional one.
Remove the main muffler by disconnecting the suspension pads.
Disconnect the secondary muffler from the main muffler.
Remove the additional muffler by disconnecting the suspension cushion.
Disconnect the catalytic converter from the exhaust pipe mufflers.
Disconnect the muffler downpipe from the catalytic converter (on an engine running on unleaded gasoline) or from the exhaust manifold (on an engine running on leaded gasoline).
Loosen the muffler intake pipe clamp bolt and its fastening nuts.
Checking the technical condition
Check mufflers and pipes for corrosion and damage.
Check suspension pads and band clamps for cracks and signs of ageing.
Installation
Install the catalytic converter, muffler downpipe, secondary muffler and main muffler in the order listed and temporarily secure them.
Tighten the fasteners of the exhaust system elements, making sure that they do not touch the body.
Vehicles with 1.5 and 1.6 liter engines
Elements of the exhaust system located in the engine compartment: 1 - exhaust manifold gasket; 2 - exhaust manifold; 3 – oxygen concentration sensor; 4 - catalytic converter; 5 – a heat-shielding casing of a final collector
Downpipe and mufflers of the exhaust system: 1 - laying of the downpipe mufflers; 2 - cushions for suspension of the exhaust pipe of silencers; 3 – additional muffler; 4 - main muffler
Withdrawal
Flange of fastening of the main muffler to the additional muffler
Disconnect the main muffler from the additional muffler by unscrewing the fastening nuts and removing the bolts.
Remove the main muffler by disconnecting the suspension pads.
Connecting clamp for exhaust pipe silencers and additional silencer
Disconnect the secondary muffler from the main muffler and downpipe mufflers.
Remove the additional muffler by disconnecting the suspension cushion.
Elements of fastening of a reception pipe of mufflers to catalytic converter
Turn away bolts of collars of fastening of a reception pipe of mufflers and nuts of its fastening to catalytic converter.
Turn away a bolt of fastening of a reception pipe to the additional muffler.
Installation
Install the front muffler, secondary muffler and main muffler in the order listed, and temporarily secure them.
Tighten the fasteners of the exhaust system elements, making sure that they do not touch the body.
Warning! Removal and check of details of system of release carry out only on cold system.