Pic. 2.23. Fastening of the power unit of the engine in volume of 1,6 l.
Withdrawal
Pic. 2.24. Mounting the engine on the traverse
Attach the engine to the crosshead using the mounting brackets and hang it on a hoist, then slightly raise the engine assembly to relieve the supports from the weight of the power unit (pic. 2.24).
Loosen the engine mount bolts (to the engine and body).
Pic. 2.25. Side engine support
Remove side support (complete with bracket) from the engine (pic. 2.25).
On models with a 5-speed manual transmission, remove the reversing light switch.
Pic. 2.26. Bolt of fastening of a support of a transmission
Loosen the gearbox mount bolt (to gearbox support bracket) (pic. 2.26).
Remove the plugs from inside the left fender splash guard. Remove the bolts securing the gearbox support bracket to the subframe.
Remove the transmission support assembly.
Pic. 2.27. Front engine mount
Remove the front engine mount assembly from the subframe (pic. 2.27).
Pic. 2.28. Rear engine mount
Remove the rear engine mount assembly from the subframe (pic. 2.28).
Installation
To prevent the leg stopper from moving, make sure it is correctly inserted into the inner tube of the leg.
Pic. 2.29. Support limiter installation diagram
Reinstall the support stop, making sure it is in the correct position (pic. 2.29).
Pic. 2.30. Installing the front engine mount
Install the engine mount so that it is at the correct angle (A) to bracket (pic. 2.30).
- Models with automatic transmission: 27–33°.
- Models with manual transmission: 11-17°.
Pic. 2.31. Installing the rear engine mount
Install the engine mount so that it is at the correct angle (IN) to bracket (pic. 2.31).
- Models with automatic transmission: 30–36°.
- Models with manual transmission: 17–23°.
Installing the subframe support sleeve
Note. The support bushings of the front and rear cross members of the subframe are guides.
Note. Make sure the support bushings are properly oriented during installation.
Note. There are marks in two places on the upper surface of the cross members of the subframe and the corresponding support bushings (in the form of arrows) installation directions.
Pic. 2.32. Installing the support bushings in the inner tubes of the cross members of the subframe
When installing support bushings into the inner tubes of the subframe cross members, align the direction of the arrow on the bushing with the direction of the arrow on the subframe cross member (pic. 2.32).
Note. Check that the arrow on the support sleeve is aligned with the arrow on the subframe cross member before installation. Make sure that the direction of the arrow on the installed support sleeve deviates no more than±3°from the direction of the arrow on the cross member of the subframe.