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Sonata 3 (1993-1998) Sonata 4 (2001-2012, petrol)
  • Main
  • Sonata
  • EF (2001-2012)
  • Transmission
  • Drive shafts
  • Disassembly, inspection and assembly of the intermediate drive shaft

Disassembly, inspection and assembly of the intermediate drive shaft (Hyundai Sonata EF)

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Contents: Disassembling the intermediate drive…⇓ Checking the intermediate drive shaft ⇓ Assembling the intermediate drive…⇓
Intermediate drive shaft.

Intermediate drive shaft.

1 - outer boot, 2 - bearing bracket, 3 - bearing, 4 - inner boot, 5 - intermediate shaft.


Disassembling the intermediate drive shaft



1. Fix the intermediate shaft in a vice and, using a special tool, remove the bracket with the bearing from the shaft.

1. Fix the intermediate shaft in a vice and, using a special tool, remove the…


2. Using special tools, press the bearing out of the bracket and remove the dust boots.

2. Using special tools, press the bearing out of the bracket and remove the…





Checking the intermediate drive shaft



1. Check the intermediate shaft for damage, bending and corrosion.

2. Make sure that the shaft splines are not damaged.

3. Check the bearing for scuffs, displacement of elements and significant surface roughness.

4. Make sure that the bearing tracks rotate uniformly.

5. Check the length of the intermediate drive shaft.
  • Shaft length: 387.7 mm


Assembling the intermediate drive shaft



1. Apply grease to the mating surfaces of the bearing and bracket.

1. Apply grease to the mating surfaces of the bearing and bracket.


2. Using a special tool, press the bearing into the bracket.

2. Using a special tool, press the bearing into the bracket.


3. Apply grease to the dust boots.
  • Lubricant type: LIG-2 or Sunlight No.2
  • Amount of grease:
    • inner anther: 7-10 g
    • outer anther: 4-6 g

outer anther: 4-6 g


4. Using special tools, install the dust boots into the bearing bracket.

5. Using a special tool, install the bracket with the bearing on the shaft.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Sonata 4: Drive shafts
Next

Assembly of drive shafts (models with automatic transmission)
Assembly of drive shafts (models with manual transmission)
Checking drive shafts
Disassembling the front drive shaft (models with automatic transmission)
Disassembling the drive shaft (models with manual transmission).
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Sonata 4 (2001-2012, petrol) 
  • General information
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Sonata 3 (1993-1998) 
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  • Power unit
  • Engine repair I4 DOHC
  • Engine repair I4 SOHC
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  • Clutch
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