Withdrawal
Pic. 3.11. Removing the cotter pin
Remove pin and washer (pic. 3.11).
Pic. 3.12. Pedal mounting bolts
Remove the pedal mounting bolts (pic. 3.12).
Checking the technical condition
Check the axle and pedal bushing for wear.
Check the clutch pedal for bending and misalignment.
Check the return spring for damage or weakness.
Check the pedal pad for damage or wear.
Pic. 3.13. Height of the pedal above the floor
Check the pedal height above the floor (from the outer surface of the pedal platform to the floor) (pic. 3.13).
Rated value «A»: 182.7 mm.
Pic. 3.14. Clutch pedal adjustment diagram
If the pedal height above the floor is not correct, adjust it as shown in figure 3.14.
Bolt adjust the height of the pedal, then tighten the locknut.
Attention! After adjustment, tighten the bolt until it touches the pedal stop, then tighten the locknut.
Rotate the pusher to adjust its length to the new pedal height, then secure the pusher with a nut.
Attention! When adjusting the pedal height, make sure that the pushrod does not move towards the master cylinder.
After completing the adjustment, check that the free play of the clutch pedal (measured from the surface of the pedal pad) is within the normal range.
Rated value «IN»: 6–13 mm.
Pic. 3.15. Clutch pedal free play
If the free play of the clutch pedal is not correct, then air in the hydraulic drive or a malfunction of the master cylinder are possible causes. Bleed the hydraulic drive and check the master cylinder or clutch (pic. 3.15).