Windshield and rear window
Withdrawal
To remove the windshield, remove the following parts:
- lining of the front pillars of the body;
- interior rear view mirror;
- wiper arms;
- seal and air intake niche cover;
- windshield trim.
Cut off adhesive with tool 09861-31100.
If the glass is to be reused, apply alignment marks to the glass and opening.
With glass holders (sucker) remove the windshield.
Installation
Using a cutter or tool 09861-31200, cut off the bead of old adhesive evenly to a thickness of about 2 mm from the glass bonding surface around the entire perimeter of the opening flange.
Attention!
- Do not cut the adhesive bead to a thickness less than specified.
- Take care not to damage the body paintwork with the cutter. In case of damage, restore the paintwork layer, for which apply paint.
Clean the windshield opening flange with a sponge soaked in alcohol or a degreaser and degreaser.
Install the spacers in the windshield opening.
Install the new windshield in the opening and use a soft pencil to mark the glass and body.
Install the windshield trim, ensuring that there are no gaps between it and the glass.
On the inner surface of the glass around the entire perimeter of the edge, stick a rubber insert to hold the glue when installing the glass.
Distance from glass edge to technological rubber insert, mm:
- upper glass edge - 13
- glass side edge - 13
- lower glass edge - 29
Apply a thin layer of glass adhesive primer to the outer surface of the rubber insert.
Attention!
- Do not touch the glass with your hands, as this may degrade the bonding quality and cause the adhesive joint to leak after the windshield is installed.
- Do not apply adhesive primer for body parts to glass.
- Do not allow water, dust and abrasive particles to get on the applied adhesive layer.
Apply adhesive primer to the bottom edge of the glass.
Apply sealant to the glass edges around the perimeter.
Note. Apply a layer of adhesive no later than 5 minutes after applying the adhesive primer.
Apply a thin layer of adhesive primer for body parts to the layer of sealant left on the flange of the glass opening. After applying the adhesive primer, install the glass no later than five minutes after applying the sealant.
Using suction cups, install the windshield in the opening, aligning the previously applied installation marks, and press the glass to the sealant layer.
Remove excess glue with a spatula or wipe off with gauze. Fill with glue all the voids identified by inspection around the perimeter of the glass.
Check the tightness of the windshield by spraying it with a jet of cold water, being careful not to damage the fresh adhesive layer with too much jet. Water the glass in such a way that the water runs down the edges of the glass.
If leaks are found, dry the leak and apply additional sealant.
Install previously removed parts.
Attention!
- During the first hour after installation, do not allow water to enter the windshield.
- Do not drive your vehicle for the first four hours after installing the windshield.
- If you need to travel for the first eight hours, drive slowly. Do not forcefully slam doors with all sliding windows up.
- Avoid subjecting the body to heavy torsional loads that occur when leaving or entering a roadway, or when driving on rough roads.
Removal and installation of the rear window is carried out in the same way as the removal and installation of the windshield, with the exception of the following.
To remove the windshield, remove:
- connector for the wires of the rear window heating element;
- tailgate lining;
- wiper arm and motor;
- additional brake signal.
Fixed side windows
Fixed side glass: 1 - side glass; 2 - glass overlay; 3 - glass holders; 4 - self-adhesive tape
Withdrawal
To remove the fixed side window, remove the following parts:
- backseat;
- sidewall lining;
- lining of the rear pillar.
Remove side glass holders.
Remove the side glass trim and use the tool to cut off the sealant layer.
Remove glass.
Installation
Using a cutter or a special tool, evenly cut off the old sealant from the bonding surface to a layer thickness of 2 mm around the entire perimeter of the glass.
Attention! Do not cut the adhesive bead to a thickness less than specified and try not to damage the body paint with a cutter. In case of damage, restore the coating layer by applying paint.
Clean the side window flange with a sponge soaked in isopropyl alcohol.
Carefully remove dirt, including oil and dust, from the glass aperture flange.
After cleaning the opening flange, wait at least one minute before applying Body Part Primer Adhesive to the flange.
Apply primer adhesive to the side window opening flange.
Before applying Primer Body Adhesive, shake the adhesive container thoroughly to obtain a homogeneous mixture.
Apply glass primer and glass overlay to the glass.
Apply sealant around the entire perimeter of the side glass.
Install the side glass in the opening of the body.
Note. Install the glass in the opening of the body no later than 5 minutes after applying the sealant.