oil pan (engines 2.0 l / 2.4 l). 1 - drain plug, 2 - gasket, 3 - bottom of oil pan, 4 - top of oil pan, 5 - oil pickup, 6 - gasket. | oil pan (engine 2.7 l). 1 - lower part of the oil pan, 2 - oil pressure switch, 3 - oil filter, 4 - upper part of the oil pan, 5 - lower oil baffle plate, 6 - oil intake, 7 - oil intake gasket, 8 - upper oil baffle plate. |
Withdrawal
1. Drain the engine oil.
2. Using a 24 mm tool socket, unscrew the oil pressure switch.
Note: Be careful not to damage the oil pressure switch as sealant has been applied to the sensor threads.
3. (2.0L / 2.4L engines) If necessary, remove the timing belt.
4. Turn away all bolts of fastening of the oil pallet.
5. Tap the oil pan with a rubber-faced hammer, then remove the pan (upper and lower parts).
Examination
Checking the oil filter seat
1. Check for damage to the contact surface of the oil filter.
2. Check for cracks or oil leaks.
Oil pan and oil pickup
1. Check the oil pan for deformation, damage or cracks. Replace if defective.
2. Check the oil pickup for deformation, damage or cracks. Replace if defective.
Installation
1. Installing the oil pan.
- A) Remove the remains of the old gasket from the flange of the oil pan and the mating surface of the cylinder block. After cleaning, degrease surfaces to be sealed.
Note: Before applying sealant, make sure that the oil pan flange and cylinder block mating surface are dry and clean.
- b) Apply sealant in a continuous bead of approximately 4 mm in diameter around the entire flange of the top and bottom of the oil pan as shown in the illustration.
Sealant:
- 2.0L/2.4L engines: Three Bond 1104 or equivalent
- Engine 2.7L: Three Bond 1141E, 3M ATD #8660 or equivalent
Attention:
- Apply sealant to the bolt holes on the cylinder block to prevent oil leaks.
- Install and secure the oil pan within 15 minutes of applying the sealant.
- Apply the specified amount of sealant so that sealant does not squeeze out of the flange when the pan is tightened.
- After assembly, wait at least 30 minutes before adding engine oil to the engine.
Engines 2.0 l / 2.4 l. | Engines 2.7 liters. |
- V) Install the oil pan (upper and lower parts) and tighten the bolts of its fastening to the nominal torque.
Attention: the oil pan bolts installed in the indicated places are of different lengths.
Tightening torques:
- 2.0L/2.4L engines:
- Oil pan bolts: 10-12 Nm
- Engine 2.7L:
Table. Oil pan top bolts
Bolt numbers (№) | Size, mm | Tightening torques, Nm |
1,5,6,9,10,13,17 | 8x22 | 19-28 |
15,16 | 171,5 | 5-7 |
18,19,20,21 | 10x38 | 30-42 |
2,3,4,7,8,11,12,14 | 152,5 | 5-7 |
- Oil pan bottom bolts: 10-12 Nm
2. (2.0L / 2.4L engines) Install the timing belt (if filmed).
3. Install the engine oil pressure switch.
Note: installation of the engine oil pressure sensor-switch is given in the section "Sensors and valves".
4. Fill in engine oil and check for leaks.
Engines 2.0 l / 2.4 l. | Engines 2.7 liters. |