Contents: Removal ⇓ Installation ⇓
Fig. 8.38. Tailgate glass
Removal
Fig. 8.39. Rear window heating element wire connector
Disconnect the rear window heating element wire connector (Fig. 8.39).
Remove the tailgate trim.
Remove the wiper arm and motor.
Remove the additional brake light.
Note: The procedure for removing the rear and windshield is the same.
Installation
Using a cutter or the 09861-31200 tool, evenly cut the adhesive bead to a thickness of approximately 2 mm from the surface of the glass to be glued along the entire perimeter of the opening flange.
Caution! Do not cut the adhesive bead to a thickness less than specified, and take precautions not to damage the body paint with the cutter. If damaged, restore the layer by applying finishing paint.
Clean the rear window opening flange with a sponge soaked in alcohol or a mastic and degreaser remover.
Install the new rear window into the opening and use a soft pencil to make marks on the glass and body in four places.
Install the rear window trim, making sure there are no gaps.
Apply a thin layer of glass adhesive primer to the edge of the rear window.
Fig. 8.40. Sealant application diagram
Apply sealant to the glass edge (Fig. 8.40).
Apply a thin layer of body adhesive primer to the sealant layer left on the glass opening flange. After applying the adhesive primer, install the glass no later than 5 minutes later.
Using suction cups 09861-31400, place the rear window on the opening, aligning the marks, and press the window onto the sealant layer.
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Remove excess glue with a spatula or wipe it off with gauze. Fill all the voids around the perimeter of the glass with glue.
Make sure the windshield is sealed by pouring cold water over it, being careful not to damage the fresh adhesive layer with a strong stream. Water so that the water runs down the edges of the glass.
If leaks are detected, dry the leak area and apply sealant.
Install the previously removed parts.